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Streamlining the Molding Process: From Design to Small Batch Production

In the realm of product manufacturing, efficiency and precision are paramount. The journey from concept to a tangible product involves several meticulous steps, each contributing to the realization of a customer’s vision. Let’s delve into the intricacies of the molding process, breaking down the key stages that bring ideas to life.

Step 1: Molding Design

New Design Approach

The journey begins with a customer’s vision, a blank canvas waiting to be transformed into a tangible product. The new design phase spans 30-90 days, as designers meticulously craft a prototype according to customer requirements. This involves a careful blend of form and function, ensuring internal processing dimensions align seamlessly with feasibility considerations. The proposed design is then 3D printed, allowing both the manufacturer and the customer to visualize the product and confirm its viability.

Existing Design Modification

Alternatively, for projects based on existing designs, a more streamlined process unfolds. Leveraging customer-provided samples, designers make minor adjustments, breathing new life into the familiar. Within a shorter timeframe of 15-25 days, 3D printed products are generated for confirmation, ensuring that even subtle modifications meet the customer’s expectations.

Step 2: Mold Making and Blank Sampling

With the design confirmed, the focus shifts to the tangible manifestation of the product. Over 45-60 days, molds are meticulously crafted to replicate the approved design. Blank samples are then customized, and related spare parts drawings are confirmed. This crucial step lays the foundation for the subsequent manufacturing stages.

Step 3: Sample Gun Test Manufacturing

Precision in Action

Once the 3D printed product and mold are validated, the manufacturing process kicks into high gear. Jigs and cutting tools are meticulously crafted in a 15-20 day window. The subsequent phases include:

Machining (15 days):Precision is key as the product takes shape through cutting and shaping processes.

Polishing Surface Treatment (10 days):Aesthetic refinement enhances the product’s visual appeal.

Assembly Test (10 days):The product is brought together for the first time, undergoing rigorous testing to ensure seamless integration.

Step 4: Small Batch Production

The Final Stretch

The small batch production phase involves a well-orchestrated series of steps, each contributing to the final product:

Batch Blank Production (25-40 days):Molds come to life as blank products are mass-produced.

Machining (30-35 days):The precision that started in the sample phase continues as the batch undergoes machining.

Surface Treatment (15-20 days):The products receive their final aesthetic touches.

Assembly Testing and Package (7-15 days):The assembled products undergo thorough testing before being carefully packaged for delivery.

In the symphony of molding design and production, each step plays a crucial role, contributing to the overall efficiency and quality of the final product. From conceptualization to small batch production, this journey exemplifies the dedication and precision required to turn ideas into reality.

Repost from www.porphis.com

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